OnCap™ PlastOne™ concentrates have the unique ability to solve a variety of problems found in injection molding or extrusion processes, depending on the conditions. Benefits are typically documented in reduced cycle times, reduced scrap rates and improved part aesthetics.
Reduced Cycle Time
Studies have shown that PlastOne concentrates may reduce cycle times by as much as 5 to 17 percent. On their own, the concentrates can improve the cycle time even if the operating profile is left unchanged. When the concentrates are coupled with operating profile changes made possible by the addition of PlastOne concentrates, even greater reductions might be achieved. Examples of possible profile changes include:
- Reduced mold packing and hold times
- Lower injection and back pressures
Reduced Scrap Rates
PlastOne concentrates may also improve dimensional stability, which reduces costly scrap and results in a durable end product. Examples of possible dimensional stability improvements include:
- Reduced "toe in" on thin wall lids
- Improved dimensions of large parts, per exact specifications
- Reduced warpage on long wall parts
Improved Part Aesthetics
With PlastOne concentrates, you might gain the competitive advantage of improved part aesthetics, which can help you increase sales revenue. For example, improved chromatic appearance has been noted where the product simply looks brighter than without the PlastOne concentrate. PlastOne can also help eliminate unsightly flow lines.
Additional Product Information
PlastOne products can be delivered as an OnCap™ additive concentrate, or as an OnColor™ Smartbatch™ combination with a color concentrate.